fix: propagate nested cast errors

.github/workflows/iceberg_spark_test_reusable.yml

@@ -80,7 +80,6 @@ jobs:
           path: |
             ~/.cargo/registry
             ~/.cargo/git
-            native/target
           key: ${{ runner.os }}-cargo-ci-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-${{ hashFiles('native/**/*.rs') }}
           restore-keys: |
             ${{ runner.os }}-cargo-ci-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-
@@ -99,7 +98,6 @@ jobs:
           path: |
             ~/.cargo/registry
             ~/.cargo/git
-            native/target
           key: ${{ runner.os }}-cargo-ci-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-${{ hashFiles('native/**/*.rs') }}
 
       - name: Upload native library

.github/workflows/pr_build_linux.yml

@@ -197,7 +197,6 @@ jobs:
           path: |
             ~/.cargo/registry
             ~/.cargo/git
-            native/target
           key: ${{ runner.os }}-cargo-ci-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-${{ hashFiles('native/**/*.rs') }}
           restore-keys: |
             ${{ runner.os }}-cargo-ci-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-
@@ -225,7 +224,6 @@ jobs:
           path: |
             ~/.cargo/registry
             ~/.cargo/git
-            native/target
           key: ${{ runner.os }}-cargo-ci-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-${{ hashFiles('native/**/*.rs') }}
 
   # Run Rust tests (runs in parallel with build-native, uses debug builds)
@@ -250,8 +248,6 @@ jobs:
           path: |
             ~/.cargo/registry
             ~/.cargo/git
-            native/target
-          # Note: Java version intentionally excluded - Rust target is JDK-independent
           key: ${{ runner.os }}-cargo-debug-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-${{ hashFiles('native/**/*.rs') }}
           restore-keys: |
             ${{ runner.os }}-cargo-debug-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-
@@ -266,7 +262,6 @@ jobs:
           path: |
             ~/.cargo/registry
             ~/.cargo/git
-            native/target
           key: ${{ runner.os }}-cargo-debug-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-${{ hashFiles('native/**/*.rs') }}
 
   linux-test:

.github/workflows/pr_build_macos.yml

@@ -64,7 +64,6 @@ jobs:
           path: |
             ~/.cargo/registry
             ~/.cargo/git
-            native/target
           key: ${{ runner.os }}-cargo-ci-v2-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-${{ hashFiles('native/**/*.rs') }}
           restore-keys: |
             ${{ runner.os }}-cargo-ci-v2-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-
@@ -92,7 +91,6 @@ jobs:
           path: |
             ~/.cargo/registry
             ~/.cargo/git
-            native/target
           key: ${{ runner.os }}-cargo-ci-v2-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-${{ hashFiles('native/**/*.rs') }}
 
   macos-aarch64-test:

.github/workflows/spark_sql_test_reusable.yml

@@ -81,7 +81,6 @@ jobs:
           path: |
             ~/.cargo/registry
             ~/.cargo/git
-            native/target
           key: ${{ runner.os }}-cargo-ci-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-${{ hashFiles('native/**/*.rs') }}
           restore-keys: |
             ${{ runner.os }}-cargo-ci-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-
@@ -100,7 +99,6 @@ jobs:
           path: |
             ~/.cargo/registry
             ~/.cargo/git
-            native/target
           key: ${{ runner.os }}-cargo-ci-${{ hashFiles('native/**/Cargo.lock', 'native/**/Cargo.toml') }}-${{ hashFiles('native/**/*.rs') }}
 
       - name: Upload native library

native/spark-expr/src/conversion_funcs/cast.rs

@@ -530,11 +530,10 @@ fn cast_struct_to_struct(
                         ColumnarValue::from(from_field),
                         to.data_type(),
                         cast_options,
-                    )
-                    .unwrap();
-                    cast_result.to_array(array_length).unwrap()
+                    )?;
+                    cast_result.to_array(array_length)
                 })
-                .collect();
+                .collect::<DataFusionResult<Vec<_>>>()?;
 
             Ok(Arc::new(StructArray::new(
                 to_fields.clone(),
@@ -961,6 +960,38 @@ mod tests {
         }
     }
 
+    #[test]
+    fn test_cast_nested_struct_to_struct_ansi_overflow_returns_error() {
+        let inner_values: ArrayRef = Arc::new(Int64Array::from(vec![Some(1), Some(128), None]));
+        let from_nested_fields =
+            Fields::from(vec![Field::new("long_value", DataType::Int64, true)]);
+        let nested: ArrayRef = Arc::new(StructArray::new(
+            from_nested_fields.clone(),
+            vec![inner_values],
+            None,
+        ));
+        let from_fields = Fields::from(vec![Field::new(
+            "nested",
+            DataType::Struct(from_nested_fields),
+            true,
+        )]);
+        let outer: ArrayRef = Arc::new(StructArray::new(from_fields, vec![nested], None));
+
+        let to_nested_fields = Fields::from(vec![Field::new("byte_value", DataType::Int8, true)]);
+        let to_fields = Fields::from(vec![Field::new(
+            "renamed_nested",
+            DataType::Struct(to_nested_fields),
+            true,
+        )]);
+        let result = spark_cast(
+            ColumnarValue::Array(outer),
+            &DataType::Struct(to_fields),
+            &SparkCastOptions::new(EvalMode::Ansi, "UTC", false),
+        );
+
+        assert!(result.is_err());
+    }
+
     #[test]
     fn test_cast_struct_to_struct_drop_column() {
         let a: ArrayRef = Arc::new(Int32Array::from(vec![

spark/src/test/resources/sql-tests/expressions/cast/cast_complex_ansi.sql

@@ -0,0 +1,102 @@
+-- Licensed to the Apache Software Foundation (ASF) under one
+-- or more contributor license agreements.  See the NOTICE file
+-- distributed with this work for additional information
+-- regarding copyright ownership.  The ASF licenses this file
+-- to you under the Apache License, Version 2.0 (the
+-- "License"); you may not use this file except in compliance
+-- with the License.  You may obtain a copy of the License at
+--
+--   http://www.apache.org/licenses/LICENSE-2.0
+--
+-- Unless required by applicable law or agreed to in writing,
+-- software distributed under the License is distributed on an
+-- "AS IS" BASIS, WITHOUT WARRANTIES OR CONDITIONS OF ANY
+-- KIND, either express or implied.  See the License for the
+-- specific language governing permissions and limitations
+-- under the License.
+
+-- Config: spark.sql.ansi.enabled=true
+
+statement
+CREATE TABLE test_cast_complex_ansi(
+  id int,
+  struct_value struct<
+    long_value:bigint,
+    string_value:string,
+    nested_value:struct<inner_long:bigint>>,
+  array_value array<bigint>
+) USING parquet
+
+statement
+INSERT INTO test_cast_complex_ansi VALUES
+  (
+    1,
+    named_struct(
+      'long_value', cast(1 as bigint),
+      'string_value', 'fits',
+      'nested_value', named_struct('inner_long', cast(10 as bigint))),
+    array(cast(1 as bigint), cast(127 as bigint), cast(null as bigint))
+  ),
+  (
+    2,
+    named_struct(
+      'long_value', cast(128 as bigint),
+      'string_value', 'too-large',
+      'nested_value', named_struct('inner_long', cast(10 as bigint))),
+    array(cast(1 as bigint))
+  ),
+  (
+    3,
+    named_struct(
+      'long_value', cast(2 as bigint),
+      'string_value', 'nested-too-small',
+      'nested_value', named_struct('inner_long', cast(-129 as bigint))),
+    array(cast(2 as bigint))
+  ),
+  (
+    4,
+    named_struct(
+      'long_value', cast(3 as bigint),
+      'string_value', 'array-too-large',
+      'nested_value', named_struct('inner_long', cast(4 as bigint))),
+    array(cast(128 as bigint))
+  ),
+  (
+    5,
+    cast(null as struct<
+      long_value:bigint,
+      string_value:string,
+      nested_value:struct<inner_long:bigint>>),
+    cast(null as array<bigint>)
+  )
+
+-- valid complex casts should run natively under ANSI mode
+query
+SELECT
+  cast(struct_value as
+    struct<byte_value:tinyint,text:string,nested_value:struct<inner_byte:tinyint>>),
+  cast(array_value as array<tinyint>),
+  id
+FROM test_cast_complex_ansi
+WHERE id IN (1, 5)
+ORDER BY id
+
+-- overflow in a struct field should propagate as a cast error
+query expect_error(CAST_OVERFLOW)
+SELECT cast(struct_value as
+  struct<byte_value:tinyint,text:string,nested_value:struct<inner_byte:tinyint>>)
+FROM test_cast_complex_ansi
+WHERE id = 2
+
+-- overflow in a nested struct field should propagate as a cast error
+query expect_error(CAST_OVERFLOW)
+SELECT cast(struct_value as
+  struct<byte_value:tinyint,text:string,nested_value:struct<inner_byte:tinyint>>)
+FROM test_cast_complex_ansi
+WHERE id = 3
+
+-- overflow in an array element should propagate as a cast error
+query expect_error(CAST_OVERFLOW)
+SELECT cast(array_value as array<tinyint>)
+FROM test_cast_complex_ansi
+WHERE id = 4

spark/src/test/scala/org/apache/comet/CometCastSuite.scala

@@ -22,6 +22,7 @@ package org.apache.comet
 import java.io.File
 
 import scala.collection.mutable.ListBuffer
+import scala.jdk.CollectionConverters._
 import scala.util.Random
 
 import org.apache.hadoop.fs.Path
@@ -1465,6 +1466,22 @@ class CometCastSuite extends CometTestBase with AdaptiveSparkPlanHelper {
         }
       }
     }
+
+    val nestedType =
+      StructType(Seq(StructField("long_value", LongType), StructField("bool_value", BooleanType)))
+    val structType = StructType(
+      Seq(
+        StructField("int_value", IntegerType),
+        StructField("string_value", StringType),
+        StructField("nested_value", nestedType)))
+    val schema = StructType(Seq(StructField("a", structType)))
+    val rows = Seq(
+      Row(Row(1, "one", Row(10L, true))),
+      Row(Row(null, "missing-int", Row(-2L, false))),
+      Row(Row(3, null, null)),
+      Row(null))
+
+    castTest(spark.createDataFrame(rows.asJava, schema), StringType)
   }
 
   test("cast StructType to StructType") {
@@ -1479,6 +1496,44 @@ class CometCastSuite extends CometTestBase with AdaptiveSparkPlanHelper {
         }
       }
     }
+
+    val fromNestedType = StructType(Seq(StructField("inner_int", IntegerType)))
+    val fromType = StructType(
+      Seq(
+        StructField("long_value", LongType),
+        StructField("string_value", StringType),
+        StructField("nested_value", fromNestedType)))
+    val toNestedType = StructType(Seq(StructField("renamed_inner_long", LongType)))
+    val toType = StructType(
+      Seq(
+        StructField("renamed_byte", ByteType),
+        StructField("renamed_string", StringType),
+        StructField("renamed_nested", toNestedType)))
+    val schema = StructType(Seq(StructField("a", fromType)))
+    val rows = Seq(
+      Row(Row(1L, "one", Row(10))),
+      Row(Row(127L, null, Row(-20))),
+      Row(Row(null, "missing-long", null)),
+      Row(null))
+
+    castTest(spark.createDataFrame(rows.asJava, schema), toType)
+
+    val overflowFromType = StructType(
+      Seq(StructField("long_value", LongType), StructField("string_value", StringType)))
+    val overflowToType = StructType(
+      Seq(StructField("renamed_byte", ByteType), StructField("renamed_string", StringType)))
+    val overflowSchema = StructType(Seq(StructField("a", overflowFromType)))
+    val overflowRows = Seq(
+      Row(Row(1L, "fits")),
+      Row(Row(128L, "too-large")),
+      Row(Row(-129L, "too-small")),
+      Row(Row(null, "missing-long")),
+      Row(null))
+
+    castTest(
+      spark.createDataFrame(overflowRows.asJava, overflowSchema),
+      overflowToType,
+      expectAnsiFailure = true)
   }
 
   test("cast StructType to StructType with different names") {
@@ -1564,8 +1619,6 @@ class CometCastSuite extends CometTestBase with AdaptiveSparkPlanHelper {
   }
 
   test("cast ArrayType to StringType - float double binary edge cases") {
-    import scala.jdk.CollectionConverters._
-
     def bytes(values: Int*): Array[Byte] = values.map(_.toByte).toArray
 
     def arrayInput(elementType: DataType, values: Seq[Any]): DataFrame = {
@@ -1630,6 +1683,19 @@ class CometCastSuite extends CometTestBase with AdaptiveSparkPlanHelper {
       DataTypes.TimestampNTZType,
       BinaryType)
     testArrayCastMatrix(types, ArrayType(_), generateArrays(100, _))
+
+    val schema = StructType(Seq(StructField("a", ArrayType(LongType))))
+    val rows = Seq(
+      Row(Seq[Any](1L, 127L, null)),
+      Row(Seq[Any](128L)),
+      Row(Seq[Any](-129L, 0L)),
+      Row(Seq.empty[Any]),
+      Row(null))
+
+    castTest(
+      spark.createDataFrame(rows.asJava, schema),
+      ArrayType(ByteType),
+      expectAnsiFailure = true)
   }
 
   test("cast MapType to MapType") {
@@ -1639,7 +1705,6 @@ class CometCastSuite extends CometTestBase with AdaptiveSparkPlanHelper {
     // the planner routes Map→Map casts into it. The map column must be read
     // natively for the cast to be exercised by Comet, which only happens
     // under the V1 Parquet scan, so we pin USE_V1_SOURCE_LIST=parquet.
-    import scala.collection.JavaConverters._
     val schema =
       StructType(Seq(StructField("a", MapType(IntegerType, IntegerType), nullable = true)))
     val rows = Range(0, 100).map { i =>
@@ -1837,7 +1902,6 @@ class CometCastSuite extends CometTestBase with AdaptiveSparkPlanHelper {
   }
 
   private def generateArrays(rowNum: Int, elementType: DataType): DataFrame = {
-    import scala.jdk.CollectionConverters._
     val schema = StructType(Seq(StructField("a", ArrayType(elementType), true)))
     def buildRows(values: Seq[Any]): Seq[Row] = {
       Range(0, rowNum).map { i =>
@@ -1899,7 +1963,6 @@ class CometCastSuite extends CometTestBase with AdaptiveSparkPlanHelper {
   }
 
   private def generateNestedArrays(rowNum: Int, elementType: DataType): DataFrame = {
-    import scala.jdk.CollectionConverters._
     val schema = StructType(Seq(StructField("a", ArrayType(ArrayType(elementType)), true)))
     val innerArrays = generateArrays(rowNum, elementType)
       .collect()
@@ -2214,6 +2277,7 @@ class CometCastSuite extends CometTestBase with AdaptiveSparkPlanHelper {
       hasIncompatibleType: Boolean = false,
       testAnsi: Boolean = true,
       testTry: Boolean = true,
+      expectAnsiFailure: Boolean = false,
       useDataFrameDiff: Boolean = false): Unit = {
 
     withTempPath { dir =>
@@ -2261,11 +2325,19 @@ class CometCastSuite extends CometTestBase with AdaptiveSparkPlanHelper {
             .select(col("__row_id"), col("a"), col("a").cast(toType).as("converted"))
             .orderBy(col("__row_id"))
             .drop("__row_id")
+          if (expectAnsiFailure) {
+            assert(!hasIncompatibleType, "Expected ANSI failures must use Comet native execution")
+            checkCometOperators(stripAQEPlan(df.queryExecution.executedPlan))
+          }
           val res = if (useDataFrameDiff) {
             assertDataFrameEqualsWithExceptions(df, assertCometNative = !hasIncompatibleType)
           } else {
             checkSparkAnswerMaybeThrows(df)
           }
+          if (expectAnsiFailure) {
+            assert(res._1.isDefined, "Expected Spark ANSI cast to fail")
+            assert(res._2.isDefined, "Expected Comet ANSI cast to fail")
+          }
           res match {
             case (None, None) =>
             // neither system threw an exception